Power

Project: DUBAL Substation upgrade
End User: DUBAL
Status: Completed

Process of Implementation

Dubai Aluminium (“DUBAL”) operates one of the world’s largest single site aluminium smelters – hot metal production and was the second highest in the global alumimium industry

Working on a large scale process control project at Dubal allowed the enhancing of our technical expertise and development of our core strengths

The project scope mainly included Design, Assembly, Testing and Commissioning of  complete range of LV switchgear panels (Intelligent motor control centers) for the sub-station DESAL, Cast House, Potline and Dockship unloader which contains the implementation of special control functions for furnace door drives, cooler door drives, dockship unloader with crane controls etc.

Binghalib Engineering implemented arc falut protection relay for low voltage systems (Motor Control Centers) which is one of the first kinds in UAE, installation of which will detect art fault in any compartment / busbar chamber, cable chamber

Panels were incorporated with device net and Ethernet  for high speed communication, special protection functions & relays have been incorporated exclusively to to comply latest requirements. For example, event recorded type relays for monitoring systems etc.

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Project: DUBAL Substation upgrade End User: DUBAL Date: June, 2014 Status: Completed Process of Implementation Dubai Aluminium (“DUBAL”) operates one of the world’s largest single site aluminium smelters – hot metal production and was the second highest in the global alumimium industry  Working on a large scale process control project at Dubal allowed the enhancing […]


Power

OVERVIEW

Binghalib Engineering is able to offer maintenance services complying to our clients exact requirements. Apart from the maintenance of the system and facilities, we are able to take over the maintenance of your existing systems on a contract basis

We have dedicated team of experienced maintenance engineers and technicians, along with high-end test equipment to carry out the maintenance activities according to contract specifications

  •    Planned Preventive Maintenance: We carry out maintenance activities at predetermined intervals or according to the criteria or measures to reduce the probability of failure in the operation of the system
  •   Periodic Maintenance: Our Maintenance team will recommend activities to be carried for each system after their analysis. Suggestion for these maintenance activities will be based on the operating conditions over the targeted service life and should be carried out in regular intervals of time, as suggested by our team
  •   Conditional Maintenance: Conditional maintenance is called for when programmed alarms indicate predefined thresholds have been reached and it may require shutdown to carry out activities. It is a way to optimize installation maintenance

OVERVIEW

With our team of experienced engineers, we are able to offer a wide array of engineering  studies to help your business run more efficiently

  •    Load flow studies: Our Engineers can do power flow analysis and voltage drop calculations with accurate and reliable results. Automatic equipment evaluation, alerts and warnings summary, load flow result analyzer, and intelligent graphics can be created with the most efficient electrical power flow analysis tool available today
  •   Short circuit calculations: Binghalib Engineers are able to analyze the effect of 3-phase, 1-phase, line-to-ground, line-to-line, and line-to-line-to-ground fault currents on electrical power systems
  •   Protective device coordination / discrimination studies: Our staff can provide an intuitive and logical approach to Time-Current Characteristic (TCC) curve analysis
  •   Arc Flash Studies: Our engineers analyze high risk arc flash areas in your electrical power system with greater flexibility by simulating and evaluating various mitigation methods
  •   Harmonic analysis: Our Engineers simulate harmonic current and voltage sources, identify harmonic problems,  reduce nuisance trips, design and test filters, and report harmonic voltage and current distortion limit violations
  •   Power quality studies and solutions 

OVERVIEW

With infrastructure aging, switchgears may become inefficient and compatibility issues arise with modern equipment’s. Replacement of full switchgears may turn expensive and, in such cases, we offer Retrofit services with minimum downtime

Our retrofit team will do the on-site analysis to suggest the best solutions specific to the existing system. We can assist you with engineering and manufacturing of extension or upgrades, provided with the original specifications or documents ensuring compatibility

Binghalib Engineering is able to offer superb Retrofitting and Modification in several areas including:

  •   LV switchgears
  •   Motors
  •   Protective devices

OVERVIEW

Proper commissioning will ensure a high standard of operational efficiency and reliability. Binghalib Engineering is able to ensure comprehensive commissioning to ensure that the customer gets the most effective use their system. Some of our commissioning services include:

  •   Setting up device parameters for motor starters, circuit breakers & feeders
  •   Operational devices for motor starters, circuit breakers & feeders
  •   Serial communication analysis to DCS & SCADA (including Cable Path Binding & Communications Check)
  •   Secondary Injection tests and Relay Protection
  •   CT Polarity Tests
  •   Function Tests
  •   Support for technical competency

OVERVIEW

Some of our installation services include:

  •   Installation of Electrical Equipment’s
  •   LV/MV Switchgear
  •   Power Transformer’s
    •  
    •   Medium Voltage Soft Starters
    •   Field instrument and valves

OVERVIEW

Binghalib Engineering’s fully equipped Quality Control  & Testing facility ensure that only the utmost quality end product reaches our customers. With our team of experience and highly trained professionals and technicians, we are able to offer a wide array of testing services that not only match but exceed the regulation standards of SEWA, DEWA and other large scale operations. Our facilities are continually upgraded to match the latest international standards and regulations to ensure that only the best products reach your site

Binghalib Engineering is offering in-house & on-site testing facilities with our latest, state-of-the-art equipment for Retrofitting and Engineering Studies. We offer total and complete solutions for your projects. Our team of experts is able to perform multiple tests at clients’ facilities

Our Testing Capabilities:
  •   Primary current injection
  •   Secondary current injection
  •   Relay testing
  •   ACB release /ACB contactor Testing
  •   Polarity testing
  •   Torque test
  •   HV Testing
  •   Milli-volt drop test
  •   Thermo graphic
  •   CT analyz

OVERVIEW
Binghalib Engineering is leading manufacturer of LV switchgears in the region from DBs to the most complex intelligent MCCs  

  •   Build control panels easily and efficiently by using proven components
  •   Power suppliers and transformers
  •   LV control and signalling
  •   Incoming Protection and Switching
  •   Circuit and Load Protection

Our Solutions

  Power Panels    Motor Control Centers